Product Lines | Model DH | Model DP | Model RA | Model RU | Model TP

Product Lines

RollMaster ROLL FORMING SYSTEMS

BendMaster METAL FABRICATING MACHINES AND SYSTEMS
  • Hand feed, from strip, roll forming machines
  • Automated, from coil, post cut roll forming lines
  • Automated, from coil, pre-notch with post cut roll forming line
  • Automated, from coil, pre-cut roll forming lines
  • Automated, closed profile welded seam, roll forming lines

  • Forming machines

  • CNC dual head forming machines

  • CNC gang punch systems

  • Automated fabricating systems

  • Sheet material handling systems

 

FeedMaster AUTOMATED SYSTEMS

  • Automated press feed lines

  • Automated saw cut lines

 

MetalMaster PRE-SHEAR / NOTCH MACHINE


Equipment & Tooling

ROLL FORMING MACHINES

Models RA and RU are high production type machines featuring Timken type bearings, adjustable vertical centers and high speed drives up to 600 fpm. 

Model DH is a dual head machine with precision bearings on positive shoulder roll shafts, fixed vertical centers and spring loaded upper roll shafts.

Model DP and TP are plate type machines with fixed vertical centers on spring loaded pillow blocks and used for medium production requirements and captive profiles.

Model RA:
Gear driven adjustable vertical center type with out-board supports.
Available in three standard sizes.

Model RU:
Universal driven from individual pinch roll reducers to roll shafts featuring quick-change versatility.
Available in four standard sizes.

Model DH:
Dual head type with one head stationary and one adjustable for forming the long edges of wide panels in multiple widths.
Available in four standard sizes.

Model DP:
Plate design machine with fixed vertical centers on spring loaded pillow blocks, one (1) forming position inboard and two (2) forming positions auxiliary.
Available in four standard sizes.

Model TP:
Plate design machine with fixed vertical centers on spring loaded pillow blocks, two (2) forming positions inboard and two (2) forming positions auxiliary.
Available in four standard sizes.

 

CLOSED PROFILE ROLL FORMING MACHINES WITH WELDING PROCESS

UNCOILERS (COIL REELS)

  • Thermatool High Frequency Welding Equipment

  • Alpha High Speed Press with double cut dies and accelerators

  • Tig and Laser Welding for Stainless Steel process

  • Three and Four Roll Weld Boxes

  • Scarfing Stands

  • Bead Winders

  • Coolant Troughs

  • Side Roll Stands

  • Single and double Turks Head Straightening unit
  • Single or double end type
  • Pallet type
  • 1,500 lbs to 40,000 lbs Capacity
  • 12" to 60" Width Capacity
  • Powered, Non-powered, Threading Drives and Loop Control Systems
  • Threading Tables, Hold Down Roll Assemblies and Sliding Sub-bases

 

COIL CARS
Coil Cars are "L" type with welded steel construction featuring hydraulic cylinder raise/lower and hydraulic motor four (4) wheel traverse drives. Narrow coil support arm included.

  • 10,000 lbs to 40,000 lbs Capacity

  • 20" to 60" Width Capacity

 

SHEAR/END WELDERS

HORIZONTAL COIL ACCUMULATORS
  • .028" to .250" Thickness Capacity
  • 1.5" to 24.0" Width Capacity
  • Stationary or portable
  • Manual to fully automatic
  • .015" to .250" Thickness Capacity
  • 1.5" to 24.0" Width Capacity
  • Two (2) Pair of powered pinch rolls

 

STOCK STRAIGHTENERS

ROLL FEEDS
  • .015" to .250" Thickness Capacity
  • 8.0" to 60.0" Width Capacity
  • Seven (7) Roll, Three over four
  • Two (2) Pair of powered pinch rolls
  • Loop control systems
  • .015" to .250" Thickness Capacity
  • 8.0" to 60.0" Width Capacity
  • Single or double roll
  • AC Brushless servo motor and controls

 

PRE-NOTCH SYSTEMS

  • Stationary type with roll feed or flying die type

  • Mechanical Press or Hydraulic Die type

  • 3 Ton to 300 Ton Capacity

  • Die accelerating systems for precision flying die applications

 

MetalMaster PRE-SHEAR / NOTCH MACHINE

POST CUT-OFF AND POST-NOTCH MACHINE
  • 015" to .125" Thickness Capacity
  • 3.0" to 24.0" Width Capacity
  • 3 Ton to 20 Ton Capacity
  • Flying hydraulic operated notch and/or shear dies with die return systems
  • Two (2) pair of powered feed rolls with over-running clutches
  • One (1) pair measuring rolls with precision encoder arrangement
  • Stock straightener option
  • 3 Ton to 150 Ton Capacity
  • Flying hydraulic operated post notch and/or cut-off dies with die return systems
  • Flying pneumatic operated post notch and/or cut-off dies with die return systems
  • Flying mechanical press post notch and/or cut-off dies with die return systems
  • Open loop electronic control measuring systems
  • Closed loop electronic servo die accelerating systems
  • Feed to Stop, Stationary post notch and or cut-off system with AC Servo driven roll former

 

RUN-OUT AND DISCHARGE CONVEYOR SYSTEMS

ELECTRICAL CONTROL SYSTEMS AND DRIVES
  • 4 Feet to 50 Feet Capacity
  • Powered or Non-powered
  • Side discharge, double dump, in-line discharge
  • Manual to fully automatic with bundling and banding
  • AC, AC Inverter, AC Vector and DC Drives on all equipment
  • Operator control consoles and Main control panels feature Allen-Bradley controls standard

 

FORM MACHINES

Forming and bending machines designed in a variety of configurations to accommodate a wide range of part size and material thickness.
Mild steel, stainless, and pre-coated stock may be formed.
Available as stand-alone equipment or incorporated in automated systems.

  • Form Fixtures -- Single purpose machines designed for a specific part size, for higher output applications.

  • Dual Head Formers -- Two forming units, one fixed and one adjustable. Usually designed to form a family or group of related parts. Dual Head Formers lend themselves to many parts, such as panel designs, "U" shape parts, and complete wrap-around configurations. Available in a wide range of size and material capabilities.

  • CNC Dual Head Formers -- Programmable positioning of one or both forming units with a servo controlled positioning mechanism for multiple bend cycles.

  • Line Benders -- An alternative to roll forming on long in-line, panel type parts. A dual head fold action bender designed for pass-thru operation.

  • CNC Line Benders -- Programmable positioning of one or both forming units with a servo controlled positioning mechanism for multiple bend cycles.

  • Sequence Formers -- Three or more adjustable forming units to perform multiple bends automatically to form a part in a single machine cycle. Can be tooled for 90° single or multiple bends, with sharp or radius bending.

  • Four Post Formers -- Fixed center between bends with up to 96" bend length. Suitable for in-line or lead/trail applications.

  • Clam Shell Formers -- Single side bender used in pairs to bend the ends of long panels in lead/trail applications.

  • CNC Versa-Form -- Single axis servo positioner for multiple bends in small box section sizes.

 

PRESS SYSTEMS

Gang Punch or "C" frame systems primarily used for peripheral punching and notching.
Bridge or press units are utilized for mid-sheet holes and large die-cut areas.
All press systems can be designed to operate in automatic, semi-automatic, or manual mode.

  • "C" Frame Presses -- Individual 5 to 20 ton capacity presses. Table mounted with locators for fast die change.

  • Gang Punch Systems -- Multiple 'C' Frame presses mounted on rails to adjust for various sizes.

  • CNC Gang Punch Systems -- Servo controlled gripper/gage to index blank through multiple 'C' frames

  • Bridge Presses -- To 70 tons

  • Toggle Presses (Straight Side) -- To 150 tons

 

MATERIAL HANDLING DEVICES

Equipment designed to control the part from one operation to the next.
Actual process is designed to suit the application for positive control of the part in process

  • Side Load Destacker

  • In Line Destacker

  • Turn-Over Destacker

  • Stackers

  • Loaders

  • Ejectors

  • Turn-Overs

  • Rotate Stations

  • Transfer beams

  • Conveyors

Product Lines | Model DH | Model DP | Model RA | Model RU | Model TP
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